No Flaring Metal Bellows

No Flaring Metal Bellows

Specification:DN25~DN200
Materials used:Inconel 600、Inconel 625、SUS444、310S, etc.
Application: Stack Metal Support Module for SOFC/SOEC products
Advantage:
Reliable welds
Flexible installation
High temperature oxidation resistance
Products Description

 

No Flaring Metal Bellows is a type of bellows that has been designed to absorb thermal expansions and avoid pipe vibration. It is a flexible piece of equipment that can provide an effective solution for a wide range of applications in various industries, including aerospace, defense, energy, and medical. Non-expanding metal bellows are typically made from high-quality stainless steel, which not only provides excellent durability but also resists corrosion.

 

If high-temperature nickel-based alloy materials are used, this product can be used in the high-temperature area of the stack, they can withstand high and low temperatures, high pressures, and other harsh environments. By using non-expanding metal bellows, SOFC/SOEC can ensure smooth and safe operations, reducing downtime and maintenance costs.

 

Specification

Basic parameters

Metal bellows type

Internal Pressure

Superplastic Forming

Hydraulic pressure

 

Design fatigue life

Ncs

2500 times

5min

Design pressure

P

0~0.5

MPa

Design tempreture

T

0-800

℃ 

Design displacemen

Axial

x

According to the compensation amount setting

mm

Horizontal

y

mm

Angular

θ

°

Single wave equivalent axial displacement

Δe

0-7.8

mm

Basic size

Specification

Inner diameter mm (Db)

Wave height (h)

Wave distance mm (q)

Wavenumber (N)

Double Wall Thickness (t2)

Single wall thickness (t1)

DN25

22

≥1.0

3.2

≥3 waves

0.4~0.8

0.2~0.4

DN32

32

≥1.0

3.6

≥3 waves

0.4~0.8

0.2~0.4

DN40

40

≥1.0

4.5

≥3 waves

0.4~0.8

0.2~0.4

DN50

55

≥1.0

5.4

≥3 waves

0.4~0.8

0.2~0.4

DN80

83

≥2.0

16

≥3 waves

0.4~0.8

0.2~0.4

DN100

100

3.0

16

≥4 waves

0.4~1.0

0.2~0.6

DN150

150

3.5

9.5

≥4 waves

0.4~1.0

0.2~0.6

DN170

168

4.0

14

≥4 waves

0.4~1.0

0.2~0.6

DN185

180

4.0

11

≥4 waves

0.4~1.0

0.2~0.6

DN200

200

5.0

11

≥5 waves

0.4~1.5

0.2~0.8

 

Metal BellowsNo Flaring Metal Bellows1

Material properties

Excellent raw material selection

Inconel 625

Standard:ASTM B564(forging) ASTM B443(plate/foil) ASTM B444(pipe)

Elemental Components:

Element

%

Ni

Cr

Mo

Mn

Cu

Co

Fe

C

Nb

Al

Standard

min

balance

20.0

8.0

--

--

--

--

--

3.15

--

max

balance

23.0

10.0

0.5

0.07

1.0

5.0

0.10

4.15

0.4

Inconel 625 is a high-performance nickel-chromium-molybdenum alloy that exhibits exceptional resistance to oxidation, high temperatures, and corrosion. This makes it an excellent choice for a wide range of applications in high-temperature environments, including aerospace, chemical processing, and nuclear power generation. Inconel 625's superior strength and exceptional resistance to corrosion and oxidation allow it to perform effectively in the most demanding situations, making it a popular choice for applications requiring long-term durability and reliability.

 

Important Performance Introduction

Temperature °F

100

200 400 600

800

1000 2000

Thermal expansion coefficient in/in°F x 10^-6

12.8

13.1

13.7

14.6

15.8

16.4

17.0

Thermal conductivity w/m k

11.2

12.8

16.3

19.3

22.6

24.6

26.7

Elastic modulus KN/m㎡

202

195

185

170

153

142

128

Specific heat capacity j/kg K

435

460

505

550

600

625

659

Resistivity μΩcm

130

132

136

136

136

135

132

 

Temperature °F

Strip/Cold Rolled
thickness<3mm

Strip/Hot Rolled
thickness 3-70mm

Bar

Pipe

Wire

<100mm >100mm
Tensile strength ksi

830

760

830

760

830

550

0.2% Yield Strength ksi

451

380

415

345

415

213

Elongation %

30

30

30

25

30

30

Hardness HB

155-183

168-187

167-188

177-193

190-201

--

 

advantage
Vacuum Electron Beam Furnace

Melting equipment

The temperature of the electron beam is instantly high, the high melting point metal can be melted quickly, and the temperature is released evenly. The vacuum environment during processing prevents the oxygen content of the material from rising and ensures the material performance.

Plate rolling equipment

Plate rolling equipment

Thk0.076 mm~8 mm nickel base alloy, titanium alloy, zirconium alloy plate, strip and foil processing.A complete production line, large tonnage, good precision, and strong product consistency. Various metal plates, strips and foils can be customized according to customer requirements.

 
No Flaring Metal Bellows factory

Pipe production equipment

High productivity, convenient specification change during production, high flexibility, can obtain pipes with smaller diameter, thinner wall thickness, higher dimensional accuracy, lower surface roughness, better performance and various cross-sectional shapes .

No Flaring Metal Bellows supplier

Processing technology

Our metal bellows first uses metal foil to make welded pipes, and then makes molds after calculation. The forming method is to inject liquid into the inside of the welded pipe, and limit the shape through the mold. After two presses, the final shape is formed.

 

Comparison photos of welding seams in different processes

Metal Bellows welding

Welding seam of our company's products

Metal Bellows welding1

Welding seams of other companies' products

Applications

1. Aerospace industry: Metal bellows are used in aerospace applications to provide flexibility, vibration isolation, and thermal compensation in space vehicles and missiles.

2. Medical industry: Bellows are used in medical equipment, including ventilators and anesthesia machines, to control the flow of gases and fluids.

3. Automotive industry: Metal bellows are used in exhaust systems to absorb thermal expansion and contraction, reduce noise, and improve the performance of catalytic converters.

4. HVAC industry: Bellows are used in air conditioning and heating systems to provide flexibility and compensate for thermal expansion and contraction in ductwork.

5. New energy industry: Metal bellows are used in steam turbines, gas turbines, and nuclear reactors to provide flexibility and compensate for thermal expansion and contraction in piping systems.

Manufacturing processes

Metal Bellows process

FAQ

Q: What materials of metal bellows can you process?

A: According to your needs, we can process metal bellows of various sizes and types such as stainless steel, nickel-based alloys and titanium.

Q: What is the MOQ of no flaring metal bellows?

A: This product is a customized product, which is generally provided according to the drawings. If you want to test the sample first, we can according to the stock size, 1 piece is also available.

Q: How can I get the products and quotations I need?

A: You can easily get the products and quotations you need by contacting our dedicated sales team. Our team will assist you in selecting the right products and provide you with accurate and competitive quotations to meet your requirements.

Q: What are the benefits of using no-Flaring Metal Bellows in high-temperature environments?

A: Using non-expanding metal bellows in high-temperature environments provides several benefits, including reducing stress on pipes and equipment, improving system performance and efficiency, and increasing the lifespan of equipment. They also allow for greater flexibility in piping system design, making it easier to accommodate changes in system layout or expansion in the future.

Q: How do you select the correct non-expanding metal bellows for your application?

A: When selecting a non-expanding metal bellows for your application, it is important to consider factors such as the temperature and pressure conditions, the type of media being transported, and any potential movement or vibrations in the system. Working with an experienced supplier can help ensure that you select the right bellows for your specific needs.
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contact us

Tel : +86 15596885501 Lisa Yang

+86 18700703333 Elsa lin

 

FAX : 0917-3381186

 

Email : lisayang@ehisen-anode.com

admin@ehisen-anode.com

 

Add: No. 28, Gaoya Industrial Park, Gaoxin District, Baoji City, Shaanxi Province

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