Products Description

Nichrome wire is an alloy in which other elements are added to nickel to enhance its properties. One common alloy is 80/20 nickel-chromium resistance wire, whose chemical composition gives it good oxidation resistance and high temperature performance. This resistance wire is widely used in heating elements and wirewound resistors, including in household and industrial equipment as well as in the aerospace industry. In addition, nickel-chromium alloys also include high-temperature alloys, corrosion-resistant alloys, wear-resistant alloys, precision alloys, shape memory alloys, etc.
Products Description
|
Item |
Grade |
NiCr8020 |
NiCr7030 |
NiCr6015 |
NiCr3520 |
NiCr3020 |
NiCr2025 |
|
Chemical component |
Ni |
Remainder |
Remainder |
55~61 |
34~37 |
30~34 |
19~22 |
|
Cr |
20~23 |
28~31 |
15~18 |
18~21 |
18~21 |
24~26 |
|
|
Fe |
≤1 |
≤1 |
Remainder |
Remainder |
Remainder |
Remainder |
|
|
Component maximum |
1200 |
1250 |
1150 |
1100 |
1100 |
1050 |
|
|
Melting point |
1400 |
1380 |
1390 |
1390 |
1390 |
1380 |
|
|
Density g/cm³ |
8.4 |
8.1 |
8.2 |
7.9 |
7.9 |
7.8 |
|
|
Resistivity μΩ·m(20℃) |
1.09±0.05 |
1.18±0.05 |
1.12±0.05 |
1.04±0.05 |
1.04±0.05 |
0.95±0.05 |
|
|
Accelerated life h/℃ |
≥80/1200 |
≥50/1250 |
≥80/1150 |
≥80/1150 |
≥80/1100 |
≥80/1050 |
|
|
Specific heat capacity |
0.46 |
0.46 |
0.46 |
0.5 |
0.5 |
0.5 |
|
|
Thermal Conductivity |
15 |
14 |
13 |
13 |
13 |
13 |
|
|
Tensile strength |
≥650 |
≥650 |
≥600 |
≥600 |
≥600 |
≥600 |
|
|
Elongation A/% |
≥20 |
≥20 |
≥20 |
≥20 |
≥20 |
≥20 |
|


Products characteristic
Nickel-chromium alloy is not only resistant to oxidation and corrosion, but also heat-resistant. Nichrome alloys can withstand temperatures well above 2000 degrees Fahrenheit, depending on the specific proportions of core metals in the alloy. This heat resistance combined with another key property makes nichrome particularly useful in industry: electrical resistance.
Because nichrome has a high electrical resistance, heat can be generated quickly by supplying an electrical current. High heat resistance means that nichrome can heat itself to incredibly high temperatures through electrical induction.

Products types
types
Nichrome 80:
Nichrome 80 is composed of approximately 80% nickel and 20% chromium and is known for its excellent high-temperature resistance to oxidation and corrosion. It has a high melting point of approximately 1400°C (2550°F) and a resistivity of approximately 1.09×10 -6 Ω·m, making it ideal for continuous use at temperatures up to 1200°C (2190°F). This makes it ideal for high power applications and situations requiring high operating temperatures.
Application:
In practice, Nichrome 80 is widely used in:
Industrial heating elements
Electric oven
Kiln
Manufacturing of electronic cigarette coils
These applications rely on Nichrome 80 for its durability and stable resistance. Its ability to withstand frequent temperature cycles without degradation is particularly valued in industrial furnaces and household appliances.
Nichrome 60:tire change & repair
Nichrome 60 contains about 60% nickel and 16% chromium, balanced with iron, and has slightly different properties. Its resistivity is about 1.11×10 -6 Ω·m, which is slightly higher than nickel-chromium alloy 80. The alloy can withstand temperatures up to 1150°C (2100°F). It also has good resistance to high temperature oxidation and maintains a stable structure at high temperatures.
Application
This type of nickel-chromium alloy is typically used in lower temperature applications compared to Nichrome 80, such as:
Hair dryer
Hot air gun
Certain types of industrial machinery
Its slightly higher iron content makes it more ductile and less expensive, which is advantageous for applications where resistance to extreme temperatures is not important.
Nichrome 90:
Nichrome 90 is composed of approximately 90% nickel and is an alloy known for its extremely high resistivity of approximately 1.18×10 -6 Ω·m. It can operate at temperatures up to 1250°C (2280°F). This alloy is often selected for applications requiring very high temperatures and where maximum life is required.
typical application:
Typical applications for Nichrome 90 include:
High temperature industrial furnace
Kiln
Certain types of aerospace engineering applications
Its higher cost due to the increased nickel content is justified by its superior performance in these harsh environments.
Products application
application

lectric heater:
In electrical appliances such as electric heaters, the resistance of nichrome wire is used to generate heat. The ability of the wire to withstand high temperatures without oxidation or significant change in resistance is critical here.
Toaster:
The consistent resistance of nichrome wire ensures even heating of the toaster, which is critical for consistent browning of bread.


Industrial furnaces:
The high resistivity and temperature resistance of nickel-chromium alloys are key to industrial furnaces, where maintaining specific temperatures is crucial.
Selection of nichrome wire for these applications is based on the required resistance. Choose wire gauge, length and even winding pattern to achieve the desired resistance to ensure your device operates efficiently and safely.
Products process
Nichrome wire is made through a wire drawing process. The process involves several steps:
Melting:
Nickel and chromium metals melt together to form an alloy. The exact composition of the alloy will vary depending on the grade of nichrome wire required.
Casting:
Casting molten alloy into long rods.
Annealing:
Heating a cast rod to a high temperature and then cooling it to increase its ductility and make it easier to draw into wire.
Drawing:
Passing a rod through a series of progressively smaller dies to reduce its diameter and increase its length. This process is called drawing. The wire is drawn to the desired thickness, usually between 0.1 mm and 5 mm.
Annealing:
The drawn wire is annealed again to eliminate internal stress and improve its mechanical properties.
Coating:
Wires can be coated with an insulating protective coating to prevent short circuits or provide electrical insulation.
Packaging:
Wire is packaged and shipped to customers for various applications.
The difference between nichrome wire and tungsten wire
|
Nichrome Wire |
Tungsten Wire |
|
|
Definition |
Nichrome wire is a resistance wire made of nickel-chromium alloy. Widely used in occasions requiring high temperature. This wire can withstand temperatures up to 1200°C, making it ideal for industrial heating and furnaces. It is also widely used as heating elements in the food industry as it is non-toxic and does not react with food. |
Tungsten wire, on the other hand, is a popular choice for applications that require high resistance and low thermal expansion. It is extremely durable and can withstand temperatures (up to 3410°C), making it ideal for use in high-temperature furnaces. It also has high tensile strength, making it ideal for high stress applications. |
|
Advantage |
One of the biggest advantages of nichrome wire is its corrosion resistance, as it does not rust easily. It is also relatively cheap, making it a cost-effective choice for industrial applications. However, nichrome wire is not suitable for applications requiring high resistance because it has a relatively low resistance compared to tungsten wire. |
Tungsten wire is also very dense, making it a good choice for limited space applications. However, it is relatively expensive compared to nichrome wire and is not suitable for low resistance applications. |
|
Application areas |
Nichrome wire and tungsten wire both have unique properties that make them suitable for different applications. Nichrome wire is commonly used in the food industry as heating elements and in the production of resistance heaters and ovens. Tungsten wire is commonly used in high-temperature furnaces, aerospace and lighting applications. Nichrome wire is made of nickel and chromium, while tungsten wire is made of tungsten. Nichrome wire has a lower melting point than tungsten wire. Nichrome wire is more corrosion resistant than tungsten wire. Nichrome wire is cheaper than tungsten wire. Tungsten wire is stronger than nickel-chromium wire. |
|
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1. Packaging materials: Use foam plastic, plastic film, moisture-proof paper, and other materials to prevent the goods from getting wet or from slightly clashing. Additional materials for packaging can also be wooden pallets or exterior packaging boxes.
2. outer packing: The items can be placed inside a wooden outer packaging box or pallet of the right size to prevent squeezing or clashing while being transported.
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