Your Trusted Supplier Of Titanium Anodes
Ehisen's mixed metal oxide anode (MMO anode), DSA anode, MMO coated titanium anodes, and platinized titanium mesh electrodes offer distinct advantages, including superior corrosion resistance, extended service life, and consistent electroplating stability. These features meet customer needs by reducing maintenance costs and enhancing operational efficiency. Additionally, Ehisen's MMO tubular anodes and platinized titanium electrodes are backed by ISO:9001 certification and multiple R&D patents in precious metal electrode technology, ensuring high-quality, innovative solutions tailored to specific industrial applications.
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One kind of electrode is titanium anodes, sometimes referred to as dimensionally stable anodes (DSAs). Dimensionally stable electrodes (DSE), oxide-coated titanium anodes (OCTA), noble metal-coated anodes (NMCA), precious metal-coated titanium anodes (PMTA), and activated titanium anodes (ATA) are some of the names by which they are known.
These anodes are basically made of a titanium base covered in a layer of metal oxide. The titanium base serves as the electrical conductor in these coating's active electrochemical processes.
To improve their electrochemical qualities, these anodes make use of a titanium substrate, which might be in the shape of a mesh, plate, strip, rod, or tube. A thin layer of mixed metal oxides (MMOs), such as RuO2, IrO2, PbO2, and Ta2O5, is applied to the substrate.
Because MMO coatings are so widely used, these titanium anodes are often referred to as "MMO anodes."
01
High Durability
Titanium anodes are highly durable, offering an extended lifespan compared to other metal anodes. The inherent strength and corrosion-resistant properties of titanium allow it to withstand harsh environments, including those with high salinity or extreme pH levels. This makes titanium anodes ideal for long-term applications in electrochemical processes.
02
Exceptional Conductivity
Titanium anodes provide excellent electrical conductivity, which is crucial for efficient electrochemical reactions. This feature ensures that electrical currents pass through easily, enabling consistent and effective performance in applications like water treatment and metal plating.
03
Low Maintenance Requirements
Due to their corrosion resistance and robust structure, titanium anodes require less maintenance over their operational life. This reduces downtime and maintenance costs, offering a cost-effective solution for industries relying on electrochemical processes.
04
Eco-friendly
Titanium anodes are environmentally friendly, as they do not produce harmful byproducts during use. This aspect is particularly important in industries where environmental impact is a concern, such as water purification and wastewater treatment. Using titanium anodes helps companies meet regulatory standards and achieve sustainability goals.
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Custom Titanium Anodes Tailored to Specific Specifications
At Ehisen, the unique demands of each project are the central focus. As a renowned manufacturer of mixed metal oxide anodes (MMO anodes), DSA anodes, MMO coated titanium anodes, and platinized titanium mesh electrodes, the company is committed to delivering precision and customization at every phase of the process. Whether it's MMO tubular anodes or platinized titanium electrodes, Ehisen ensures top-quality solutions tailored to meet specific industrial needs.
Bespoke Specifications:
The size, shape, and configuration are customized to seamlessly align with the project's unique demands.
Choice of Coatings:
A selection of Mixed Metal Oxide (MMO), platinum, or lead dioxide coatings is offered to ensure peak performance in any given environment.
Electrode Variety:
Options include rod, mesh, plate, or tube electrodes, each engineered to optimize electrochemical processes.
Voltage & Current Precision:
Exact specifications for voltage and current are provided to achieve optimal electrochemical efficiency.
Coating Thickness Control:
The ideal coating thickness is determined to balance durability with performance.
Specialized Connectors:
End connectors or terminals are customized for seamless integration into existing systems.
Classified by shape: plate, rod, mesh, tube, wire, strip, customer-customized size, etc.
Classification by base material: pure titanium (TA1, TA2)
Classified by catalytic active layer: lead dioxide, iridium series, ruthenium series, platinum series, etc.
Classified by evolved gas: oxygen evolution, chlorine evolution, hydrogen evolution, etc.
The ehisen’s anode products cover areas:
Titanium anode for cathodic protection
Titanium anode for water treatment
Titanium anode for hydrogen evolution/oxygen evolution from platinum
Titanium anode for PCB electroplating
Titanium Anode For Metal Foil
Titanium anode for electroplating
FAQ
What are the key specifications of titanium anodes?
Titanium anodes are typically made from high-purity titanium and are coated with mixed metal oxides (MMO) or platinum. Key specifications include the grade of titanium used (commonly Grade 1 or 2), coating thickness, current density, and expected lifespan. Custom specifications can be tailored to meet specific industry needs.
What coating materials are commonly used for titanium anodes?
The most common coatings for titanium anodes are mixed metal oxides (MMO) and platinum. MMO coatings are preferred for their high stability and low chlorine production, while platinum coatings offer excellent conductivity and resistance to corrosion.
How should titanium anodes be packaged for transportation?
Titanium anodes are usually packaged in sturdy, corrosion-resistant materials to prevent damage during transit. They are often wrapped in protective foam or plastic and placed in wooden crates or metal frames to secure them during shipping. Proper labeling is also essential to ensure safe handling.
What precautions should be taken during the transportation of titanium anodes?
During transportation, titanium anodes should be handled with care to avoid any physical damage or exposure to corrosive environments. It is important to follow the specific transportation guidelines provided by the manufacturer, including temperature control and humidity protection.
Ehisen's MMO Anodes Series
Ehisen's MMO anodes offer superior corrosion resistance, long lifespan, and low maintenance, making them ideal for harsh environments like seawater and wastewater treatment. With excellent conductivity and advanced coating technology, our anodes deliver reliable, high-efficiency performance across various industrial applications.
FAQ About MMO Anodes
01.What are the key advantages of using a mixed metal oxide (MMO) anode?
02.What is the difference between a DSA anode and an MMO anode?
03.What applications are MMO coated titanium anodes used for?
04.How do MMO tubular anodes differ from other MMO anode types?
05.When should I choose a platinized titanium electrode over an MMO electrode?
06.What factors affect the lifespan of MMO coated titanium anodes?
Titanium Anodes Pricing
To comprehend the pricing of titanium anodes, one must be aware of the elements influencing their cost. Products such as mixed metal oxide anodes (MMO anodes), DSA anodes, MMO coated titanium anodes, and platinized titanium mesh electrodes each have distinct characteristics that impact pricing. Ehisen, a top producer of MMO electrodes, MMO tubular anodes, and platinized titanium electrodes, is committed to elucidating every aspect that influences the cost of these titanium anodes.
Contact our sales staff now to get a quote for your needs as soon as possible
Titanium Substrate Cost
Precious Metal Expense
Manufacturing Overheads:
Why is titanium the best material to use when building an anode?
High Melting Point:
Titanium performs consistently and dependably even in the most demanding circumstances because of its capacity to withstand extremely high temperatures. Its dependability as a material for anode building is established by this feature.
Exceptional Corrosion Resistance:
Naturally resistant to corrosion, titanium can withstand a wide range of environmental conditions—from acidic to alkaline—which adds to its endurance and guarantees a long lifespan—even under the most demanding circumstances.
Outstanding Durability and Thermal Stability:
Titanium is a remarkable anode material because of its inherent strength and its capacity to function reliably at a variety of temperatures. These qualities make titanium a versatile and reliable material for a wide range of applications.
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Water Treatment Industry
Project: Installation of titanium anodes by Ehisen Anode for industrial wastewater treatment at DynoChem Inc.
Challenge: DynoChem Inc., a chemical manufacturing facility, required a robust solution to manage large volumes of contaminated water.
Solution: Ehisen Anode provided titanium anodes coated with ruthenium-iridium, enhancing electrolysis efficiency and extending the longevity of the treatment systems.
Outcome: DynoChem Inc. successfully reduced hazardous waste by 50% and increased water recycling rates by 30%, achieving compliance with environmental standards.
Chlorine Production
Project: Retrofitting of a chlor-alkali plant with titanium anodes from Ehisen Anode at AquaPure Solutions.
Challenge: AquaPure Solutions was confronted with high maintenance costs and inefficiencies due to outdated graphite electrodes.
Solution: The graphite electrodes were replaced with low-energy, high-performance titanium anodes coated with iridium-tantalum from Ehisen Anode.
Outcome: Energy consumption decreased by 20%, while chlorine production capacity rose by 15%, thereby improving AquaPure Solutions’ overall profitability.
Electroplating Industry
Project: Deployment of advanced electroplating technology for automotive parts at AutoTech Manufacturing using titanium anodes from Ehisen Anode.
Challenge: AutoTech Manufacturing sought a more efficient and environmentally sustainable electroplating process.
Solution: Ehisen Anode supplied titanium anodes engineered for precise metal deposition on complex automotive components.
Outcome: The new system led to a 40% improvement in plating uniformity and a substantial reduction in hazardous chemical usage at AutoTech Manufacturing.
Cathodic Protection
Project: Implementation of a cathodic protection system using titanium anodes from Ehisen Anode at HarborShield Marine Co.
Challenge: HarborShield Marine Co. faced significant corrosion of steel pilings in a coastal harbor, primarily due to saltwater exposure.
Solution: A cathodic protection system employing platinum-coated titanium anodes from Ehisen Anode was installed.
Outcome: The system successfully mitigated corrosion, extending the lifespan of the marine structures by over 25 years, thus providing long-term benefits to HarborShield Marine Co.
Why Choose Us
ADVANCED EQUIPMENT
Ehisen has multiple processing equipment to quickly provide products to customers
Perfect Sales Service:
Ehisen provides you with one-stop non-ferrous metal production, processing, after-sales, and other supporting services
Quality Advantage:
Strictly control quality, guaranteed quality, and high processing precision
04
Complete Manufacturing Proficiency
Top-notch titanium items covering all grades are offered in a range of forms, such as plates, flanges, rods, bolts, and tube fittings.
05
Price Advantage
High-cost performance, all products are produced independently
Personalized Solutions For Titanium Anodes
Our unique, near-net-shape titanium fabrication services can help you achieve greater value from your titanium anodes.
Confidentiality Advantage:
After signing a confidentiality agreement, non-relevant personnel cannot enter the workshop at will, making proofing more secure.
Economical Production Solutions
Discover specialized, affordable manufacturing options for an extensive array of titanium items. Our LOW MOQ ensures excellent quality at an affordable price.
The Influence of Titanium Anode Longevity on Industrial Achievement
Titanium anodes, including platinum titanium anode, platinum plated titanium, and ruthenium iridium titanium anode, are crucial in operations like wastewater treatment and electroplating because of their reliability and durability in electrochemical applications. The longevity of these anodes, whether as platinum coated titanium wire, platinized titanium screen, or MMO titanium mesh anode, has a direct impact on how well these processes function both environmentally and operationally. Furthermore, the titanium electrode price plays a significant role in the overall cost-effectiveness and accessibility of these essential components.
Tailored Anode Systems for Improved Efficiency
Light Utilization (LU):
LU anodes provide economical performance for lighter applications and are appropriate for intermittent or low-corrosive use.
Moderate Service Life (MSo):
MSo anodes are designed to balance cost and endurance, making them suitable for ordinary applications and perfect for regular usage in moderate circumstances.
High Service (HS):
Designed to operate continuously in challenging environments, HS anodes offer exceptional lifetime and endurance, making them ideal for demanding applications.
Heavy Utilization (HD):
Designed to withstand harsh environments, HD anodes offer the best performance and longevity in scenarios involving high temperatures or extreme corrosion.
Professional Team
At Ehisen Anode, our team is at the heart of titanium anode technology. With extensive expertise and a focus on efficient service, we are dedicated to delivering top-tier solutions. Our engineers, researchers, and customer support staff work together seamlessly to provide innovative, high-quality titanium anodes tailored to your needs.
Our commitment to rapid, effective service ensures that you achieve superior results in all your electrochemical applications with Ehisen Anode as your trusted partner.
Our Approach
Customized Solutions
Advanced Technology
Sustainability Focus
Numerous factors influence the life expectancy of titanium anodes, including the type of anode used, such as mixed metal oxide anodes (MMO anodes), DSA anodes, MMO coated titanium anodes, and platinized titanium mesh electrodes. Additionally, the specific application of MMO electrodes, MMO tubular anodes, and platinized titanium electrodes can significantly affect their durability and performance in various industrial environments.
Operating Conditions: Temperature, current density, and electrolyte composition might affect corrosion rates and lifespan.
Coating Quality: To minimize degradation, high-quality coatings are necessary. Examples of these coatings are those made of iridium or platinum.
Composition of Electrolyte: Corrosion may be accelerated by aggressive electrolytes, reducing the anode's life.
Maintenance: Regular maintenance and inspections are necessary to achieve the best possible anode performance.
Current Density: By adhering to suggested current densities, excessive wear can be avoided and anode life can be increased.
Mechanical Stress: The structural and coating integrity of the anode may be jeopardized by external influences like as heat expansion or vibration.
Electrolyte Flow: Maintaining adequate flow can prevent the accumulation of corrosive materials, safeguarding the anode.0
User Evaluation
We have been sourcing titanium anodes from Ehisen for our electrochemical systems across multiple projects . The performance superiority and durability of their anodes have consistently impressed us. Ehisen’s titanium anodes have not only enhanced our operational efficiencies but have also remarkably extended the lifespan of our systems. Their technical support team is always on point, providing us with tailored solutions that cater to our specific needs. Opting for Ehisen was one of the best decisions for our company, ensuring reliability and exceptional results in our processes.
John Carter, United States
We rely on Ehisen's titanium anodes for their exceptional performance and long service life. Their products have significantly improved the efficiency of our operations in South Korea, providing us with a competitive edge in the market. Ehisen's commitment to quality and customer service is unparalleled.
Lee Hyeon-woo, South Korea
Using Ehisen's titanium anodes in our Japanese facilities has proven to be a game changer. The quality and durability of their anodes exceed industry standards, ensuring prolonged operational stability and reduced maintenance costs. Ehisen’s responsive customer service and technical expertise are highly commendable.
Takashi Yamamoto, Japan
Since we started using Ehisen's titanium anodes, we've seen significant improvements in both our production efficiency and product quality. Ehisen's titanium anodes are not only durable but also highly stable, greatly enhancing our electrolysis processes. As a client from India, we are impressed with Ehisen's prompt response and professional customer service, which ensures the smooth operation of our business. Choosing Ehisen as our supplier has been one of the best decisions our company has made.
Rajesh Kumar, India
20+
Senior technical engineer
500+
Global customers
2000+
Factory land occupation
10+
Utility model patent
How Do I Choose The Best Titanium Anodes ?
Evaluate Your Requirements: To start, make sure you are aware of the particular demands and specifications of your project. Clearly state why you require an anode, whether it's a mixed metal oxide anode (MMO anode), DSA anode, MMO coated titanium anode, or platinized titanium mesh electrode, and what results you hope to achieve. For more specialized applications, you may need an MMO electrode, MMO tubular anode, or a platinized titanium electrode, depending on your project's requirements.
CONSIDERATION OF CURRENT DENSITY
Consider the current density per square meter. This figure shows how much current, relative to surface area, one anode can support. Select an anode that is capable of supporting the current density needed for your application.
TEMPERATURE RANGE
Determine the range of temperatures at which the anode can function as intended. Choose an anode that won't deteriorate under the process's temperature settings.
PH TOLERANCE
Take into account the ranges of pH that the anode may withstand without degrading. Make sure the pH tolerance of the anode matches the pH range of your electrolyte solution.
CLEARLY STATE YOUR INTENDED APPLICATION
Clearly state your intended application for the anode as well as the anticipated results you hope to attain. Anode properties may vary depending on the application.
ESTIMATE LIFESPAN
Find out how long the anode is predicted to live. In the long term, a longer lifespan can save replacement costs and downtime.
BUDGET AND PRICING:
Consider the pricing and see if it is within your means. Finding a balance between performance and cost-effectiveness is crucial, even though quality is still critical.
INVESTIGATE RELIABLE PRODUCERS OR SUPPLIERS
Investigate reliable producers or suppliers of titanium anodes coated with iridium oxide. Verify if they have a history of creating dependable, high-quality products.
CONSULTATION
Seek advice from specialists or other professionals in the industry who, thanks to their experience, can offer valuable insights.
REVIEW AND COMPARISON
Using the above mentioned criteria, evaluate several anode choices. Consider their features, benefits, and specifications.
TRIAL TEST
Whenever feasible, test a sample anode in your application to objectively evaluate its efficacy and appropriateness for your operating environment.
Advantages of titanium anodes
The size of the anode is stable, and the distance between the electrodes does not change during the electrolysis process, which ensures that the electrolysis process proceeds under the condition of stable cell voltage.
The working voltage is low, the power consumption is small, and the DC power consumption can be reduced by 10-20%.
Titanium anodes have long working life and strong corrosion resistance.
It can overcome the dissolution problems of graphite anodes and lead anodes and avoid contamination of electrolyte and cathode products.
The current density is high, the overpotential is small, and the electrode catalytic activity is high, which can effectively achieve high production efficiency.
It can avoid the short circuit problem after the lead anode is deformed and improve the current efficiency.
The shape is easy to create and can be made with high precision.
The titanium base is reusable.
Low overpotential characteristics, the bubbles on the surface between electrodes and the electrodes are easily eliminated, which can effectively reduce the voltage of the electrolytic cell.
Applications Of Titanium Electrodes
Substrate parameters for titanium anodes
|
Material |
Specifications(MM) |
Network thickness (MM) |
Width(MM) |
|
Ti1/Ti2 GR1/GR2 |
(2*3)(3*6) (5*10) (12.7*6.3) (12.5*4.5) |
0.3-4.2 |
10-1500 |
|
(NI) |
(2*3)(3*6) (5*10) (12.7*6.3) (12.5*4.5) |
0.3-3.6 |
10-1000 |
|
(Nb) |
(3*6)(5*10)
|
0.3-3.6 |
10-1000 |
|
Titanium Nickel Alloy |
(3*6)(5*10) (12.5*4.5) |
0.3-3.6 |
10-1500 |
|
Base material |
Titanium plate Gr1/TA1 |
|||||
|
chemical composition (mass fraction)% |
(Ti) |
(N) |
(C) |
(H) |
(Fe) |
(O) |
|
margin |
≤0.03 |
≤0.08 |
≤0.013 |
≤0.20 |
≤0.15 |
|
|
Implementation standards |
ASTM B265，GB/T 14845-93，GB/T3621-94 |
|||||
|
Physical properties |
Density 4.51g/cm3, grain size 6.0-7.0 |
|||||
|
Mechanical behavior |
Tensile strength: 270Mpasob≤410Mpa, Yield strength ob≥165Mpa: Elongation: 8≥27% |
|||||
|
Other requirements |
The flatness is ≤2mm/㎡, which requires hot calibration and cannot be straightened. There are no pits, inclusions, black spots, or scratches on the surface. |
|||||
Safety Measures For Using And Handling Titanium Electrodes
High-temperature sintering produces a layer of noble metal oxide on a titanium substrate, which forms the insoluble anode of titanium electrodes, which are vital in many industrial applications. Their stability, conductivity, and corrosion resistance have a major impact on product quality, sustainability, and operational efficiency; they are essential for electroplating, water treatment, and the manufacturing of chlor-alkali. It is essential to adhere to certain handling and usage standards in order to optimize their potential and longevity.
Identification:
An uncoated titanium electrode has a titanium dioxide layer and no electrode characteristics; the cathode side of a titanium electrode is black.
Handling:
Use caution when moving, installing, and disassembling the pickled titanium electrode substrate. To avoid contamination, wear clean gloves and only touch the portions that aren't coated.
Electrolyte composition:
To prevent severe corrosion and the breakdown of the titanium structure, make sure the electrolyte is free of cyanide and fluoride ions.
Filtering:
To avoid metal particle buildup and possible short circuits, use a filtration device before to the electrolyte entering the cell.
Metal Recovery:
To prevent anode-cathode short circuits during the electrolytic recovery of metals such as gold, silver, nickel, and cobalt, steer clear of dense cathode attachments and start with copper stripping.
Gap Adjustment:
Prevent employing the inverted pole arrangement and maintain an anode-cathode gap of 3–25 mm depending on production requirements.
Immersion:
Avoid submerging the electrode in solution when it's not in use, especially for extended periods of time. Keep the protective current at about 5 A.
Cleaning:
Avoid cleaning the electrode surface with nylon or abrasive materials.
Temperature Control:
Use a heat exchanger if necessary to maintain the electrolyte's temperature between 25 and 40°C.
Current Density:
To protect anode life, keep the operational current density to less than 2000A/m².
Cell Activation for Electrolysis:
Increase the current gradually to prevent abrupt stops or surges.
Cleanliness:
To guarantee effective electrolysis and extended life, keep the anode free of oil and other impurities.
Observation:
Keep in mind that, even under identical circumstances, conductivity could differ across titanium anodes. Get acquainted with their functionality before using them for the first time.
Maintenance:
Continual lengthening of the service cycle can improve the stability of production.
Following these recommendations will maximize titanium electrode longevity and efficiency in a variety of industrial applications.
Production Process Of The Ehisen Titanium Anode
Honor and qualification
Official certification, professional after sales service.
Processing Equipment
Melting Equipment
Forging Equipment
Pickling Production Line
Plate Rolling Equipment
Stamping Equipment
Surface Treatment Equipment
Machining Center
Chemistry Lab
Detection Process
Dimensional Test
Grain Size Test
Plate Tensile Test
Flaw Detection
Three-coordinate Optical Measuring Machine
CMM
Anode Strengthening Life Test
Anode Composition Test
Contact us
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